phone-6+86 13585286180 Get in touch
Leave Your Message
menu

top

Advanced Chemical Engineering Equipment Components

Fused Quartz Tube For Chemical Engineering Equipment

Ultra-High Purity, Thermal Shock Resilience up to 1200℃, and Total Chemical Inertness for Corrosive Synthesis, Photochemical Reactors, High-Vacuum Distillation, and Electronic Materials Processing.

Technological Significance in Chemical Engineering Equipment

Why modern chemical processing, continuous flow synthesis, and ultra-pure acid purification rely on fused quartz glass.

Extreme Thermal Shock & 1200℃ Stability

With an exceptionally low coefficient of thermal expansion (approx. 5.5 × 10-7 /°C), fused quartz tubes resist violent temperature fluctuations from red-hot 1100°C to cold liquid quench without catastrophic cracking.

Corrosion Immunity to Harsh Acids

Impervious to hydrochloric, nitric, sulfuric, perchloric, and organic acids at elevated operating temperatures. Fused quartz eliminates metallic ion contamination and ensures total chemical containment in high-purity pipelines.

Deep Ultraviolet to NIR Transmittance

Offering over 90% optical transmission from 200 nm deep-UV through 2500 nm near-infrared, making it the premier material for photochemical synthesis, UV-chlorination immersion wells, and laser-assisted catalysis.

Comprehensive Industrial Analysis: Fused Quartz in Modern Chemical Processing

In chemical engineering equipment design, material selection defines the operational boundaries of temperature, pressure, corrosion resistance, and chemical contamination. Fused quartz (amorphous silicon dioxide, SiO2 with purity exceeding 99.99%) stands as an indispensable material across pilot-scale reactors, continuous tubular flow reactors, gas-phase chlorination columns, tri-acid purification columns, and sub-boiling distillation apparatus.

Traditional borosilicate glass, while widespread in wet laboratory settings, degrades quickly under temperatures above 450°C and suffers from gradual ion leaching when exposed to aggressive mineral acids under reflux. Conversely, specialized metals such as Hastelloy, tantalum, and titanium are cost-prohibitive, opaque to photochemical irradiation, and susceptible to pitting in highly oxidizing or halogenated environments. Fused quartz tubes resolve this engineering dilemma by offering the structural transparency of optical glass paired with refractory thermal tolerance and near-absolute chemical inertia.

1. Microreactors & Continuous Flow Photochemical Synthesis

With the global chemical industry transitioning from wasteful batch processing to agile, modular continuous flow chemistry, fused quartz tubes serve as precision reactor channels. Photochemical chlorination, bromination, photo-oxidation, and sulfochlorination reactions mandate high-intensity ultraviolet irradiation. Quartz tubes act both as the pressure containment vessel and the optical window, facilitating maximum photon flux into the turbulent reaction stream without solarization or degradation over thousands of continuous operating hours.

2. Ultra-Pure Tri-Acid Distillation & Sub-Boiling Purification

In semiconductor fabrication and photovoltaic cell manufacturing, electronic-grade acids (such as electronic-grade nitric, hydrochloric, and hydrofluoric precursors) require parts-per-trillion (ppt) impurity limits. Sub-boiling distillation systems fabricated from fused quartz tubes and condensers prevent metallic leaching (Fe, Al, Cu, Na) that routinely occurs in metallic or resinous equipment. The non-porous, fire-polished interior surface of our fused quartz tubes ensures zero bubble retention, laminar flow dynamics, and frictionless cleaning protocols.

3. High-Temperature Pyrolysis, Sintering, & Gas-Phase CVD Equipment

Fused quartz tubes are the central reactor liners for chemical vapor deposition (CVD), fluidized bed pyrolysis, and high-temperature gas-solid reduction. In these environments, process gases like silane, chlorine, ammonia, and hydrogen are energized up to 1100°C–1200°C under continuous vacuum or positive inert pressure. Quartz furnace tubes maintain geometric roundness and structural hermeticity, preventing atmospheric oxygen ingress and thermal expansion mismatch.

Fused Quartz Material Specifications for Chemical Engineers

Physicochemical, mechanical, and optical benchmark properties of our high-purity fused quartz tubing.

Property Parameter Standard Metric Value Engineering Benefit in Chemical Systems
SiO2 Purity ≥ 99.99% (Trace Fe < 0.5 ppm, Al < 15 ppm) Eliminates catalyst poisoning & acid cross-contamination
Continuous Operating Temp 1100 °C (Short-term up to 1250 °C) Enables extreme thermochemical synthesis & cracking
Softening Point 1680 °C (Annealing point 1210 °C) Guarantees dimensional stability under furnace heating
Thermal Expansion Coeff. 5.5 × 10-7 / °C (20 °C to 320 °C) Withstands rapid thermal shocks from 1100 °C into cold water
Acid Resistance Class 1 / Acid proof (Except Hydrofluoric & Hot H3PO4) Total corrosion resistance against concentrated boiling acids
Optical Spectral Range 190 nm (UV) — 2800 nm (NIR) ≥ 90% T Optimal for photochemical reactors & spectroscopic monitoring
Dielectric Strength 25–40 kV/mm at 20 °C Superior electrical insulation in RF/microwave plasma reactors

Emerging Market Trends: Next-Generation Fused Quartz in Green Chemical Engineering

The global demand for high-performance fused quartz tubes is accelerating rapidly, driven by the global expansion of green hydrogen production, carbon capture & utilization (CCU), synthetic e-fuels, and advanced battery material synthesis. As chemical processing moves toward electrification and renewable energy integration, electric-heated quartz tube reactors are replacing traditional fossil-fuel burning tube furnaces, reducing carbon footprint while offering microsecond-level temperature regulation.

Furthermore, the rapid emergence of continuous pharmaceutical manufacturing (Flow Chemistry) mandates inline real-time Process Analytical Technology (PAT). Because fused quartz tubes are non-fluorescent, transparent across Raman, UV-Vis, and NIR frequencies, inline spectrometers can non-destructively monitor intermediate reaction kinetics directly through the quartz wall without inserting intrusive probes that create dead zones or cause corrosion leakage.

Lianyungang Southeast Quartz Products Co., Ltd.

A National Silicon Material Base Manufacturer & Deep-Processing Pioneer Since 2015

Lianyungang Southeast Quartz Products Co., Ltd., established in 2015, is located in Donghai County, Lianyungang City, Jiangsu Province—a national base for silicon material industry. As a professional manufacturer integrating R&D, design, production, sales and import & export trade, the company relies on the superior high-quality quartz ore resources in Donghai County, deeply engages in the deep processing of quartz glass, and has become a core supplier of quartz consumables for photovoltaic, semiconductor, laboratory, chemical, lighting and other industries with mature production technology, strict quality control system and complete customized services.

The company has standardized production workshops, advanced quartz processing equipment and a professional R&D team, with full-process production capacity from quartz raw material processing to finished product manufacturing. It can produce a full range of quartz products, including high-purity fused quartz tubes, quartz furnace tubes, quartz bell jars, quartz boats, quartz lamp holders, quartz crucibles, quartz instruments (beakers, condensers, distillers, etc.), and tri-acid purification equipment. All products are made of high-purity fused quartz raw materials, featuring excellent high-temperature resistance (up to 1200℃), thermal shock resistance, corrosion resistance, high light transmittance and good electrical insulation performance, which can meet the demanding working conditions such as vacuum environment, high-temperature sintering, atmosphere control and precision experiments.

Lianyungang Southeast Quartz Factory

Global Quartz Excellence & Quality Control

Zero-Defect Quality Assurance for High-Risk Chemical & High-Temperature Facilities

Adhering to the philosophy of "Quality First, Customer Supreme, Innovation-Driven, Integrity Management", the company has established a complete quality inspection system. All products undergo multiple tests such as helium mass spectrometry leak detection, pressure resistance test and purity test before leaving the factory to ensure stable performance, no impurities and no leakage. Meanwhile, the company provides flexible customized services, and can customize product sizes, structures and specifications according to customers' equipment parameters and process requirements, quickly responding to personalized orders.

With reliable product quality, efficient delivery capacity and thoughtful after-sales service, the products of Lianyungang Southeast Quartz Products Co., Ltd. not only cover all provinces and cities in China, but also are exported to many countries and regions in Europe, America, Southeast Asia, the Middle East, etc., winning wide recognition and trust from customers at home and abroad. In the future, the company will continue to deeply cultivate the field of quartz products, continuously improve technological innovation and production technology levels, and strive to provide global customers with higher-quality and more professional quartz product solutions, contributing to the high-quality development of high-end manufacturing and scientific research fields.

Our Advanced Manufacturing Facility

Precision quartz hot-working lathes, CNC cold-working cutting, ultrasonic cleaning, and optical annealing furnaces.

Our Precision Production Process

From Donghai natural high-purity quartz sands to custom chemical engineering components.

Raw Material Purification & High-Temp Smelting
1. Raw Material Smelting & Refining
Precision Quartz Tube Continuous Drawing
2. Continuous Tube Thermal Drawing
CNC Precision Cutting & Grinding
3. CNC Cold Cutting & Edge Grinding
Hydrogen-Oxygen Flame Lathe Hot Working
4. Flame Welding & Flange Splicing
Stress Relief Annealing & Thermal Dehydroxylation
5. High-Temp Dehydroxylation & Anneal
Class-100 Cleanroom Acid Pickling
6. Tri-Acid Cleaning & Decontamination
Helium Mass Spectrometry Leak Detection
7. Helium Leak & Stress Testing
Cleanroom Vacuum Packaging & Global Dispatch
8. Vacuum Protective Packing

Primary Industrial Application Domains

Over a decade of manufacturing excellence serving vital high-tech sectors worldwide.

Semiconductor field

Semiconductor Field

Diffusion tubes, LPCVD reactor liners, and ultra-pure etching baths.

Photovoltaic field

Photovoltaic Field

Solar cell oxidation furnaces, wafer carrier boats, and plasma PECVD tubes.

Optical field

Optical & Laser Field

UV lamp sleeves, laser cavity flow tubes, and high-transmission sight glasses.

Chemical Engineering / Scientific Research

Chemical & Scientific Research

Corrosion distillation columns, photochemical reactors, and high-pressure digestion tubes.